Cable Glands for Armored (SWA) Cable: Selection and Installation

Cable Glands for Armored (SWA) Cable: Selection and Installation

What Makes an SWA Cable Gland Different

Standard cable glands only seal against the outer jacket of a non-armoured cable. An SWA cable gland serves a dual engineering purpose: it secures the heavy physical steel wire armour (SWA) and provides a continuous earth path, all while maintaining ingress protection at the enclosure entry.

Armour Clamping: The Function a Standard Gland Cannot Perform

A standard non-armoured gland relies solely on an elastomeric rubber seal compressed against the outer jacket. When subjected to axial pull, vibration, or thermal expansion, standard seals can slip, exposing the internal conductors to strain.

Un dispositivo dedicato gland for swa cable integrates an internal two-part mechanical grip—typically a cone and an armour clamping ring. When tightened, this mechanism locks the steel wires permanently in place.

  • Axial Retention: Holds the cable securely to resist high pull-out forces.
  • Sollievo da Trazione: Transfers external mechanical stress away from internal terminations and the soft bedding layer directly onto the equipment chassis.
  • Resistenza alle Vibrazioni: Prevents wire loosening in harsh industrial operating environments.
CaratteristicaStandard Unarmoured GlandSWA Armoured Cable Gland
Primary RetentionRubber compression sealTwo-part metal armour clamping ring & cone
Load Bearing TargetOuter PVC / LSZH sheathHigh-tensile steel wire armour (SWA)
Earth Path CapabilityNessunoFull metal-to-metal earth continuity
Mechanical Pull-out ForceBassa o moderataHigh mechanical load resistance

The Armour as an Earth Path

In steel wire armoured cable systems, the steel wires do not just shield against physical impact; they also function as a protective circuit conductor (CPC). If an insulation fault occurs, high fault current travels along the armour wires back to the source to trip upstream protective devices.

Una qualità brass armoured cable gland ensures uninterrupted earth continuity across this connection:

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CWOuter sheath compression + armour clampIP66 WeatherproofOutdoor plant equipment, junction boxes, and standard industrial feeds.
E1WInner bedding seal + outer sheath seal + armour clampIP66 / IP68 SubmersibleDirect burial, wet cable pits, marine docks, and high-vibration plants.

For outdoor or challenging settings, pairing a brass armoured cable gland with a complete gland kit—including the matching locknut, earth tag, and protective shroud—ensures the assembly maintains structural rigidity and mechanical earth protection for the life of the installation. Our brass and nickel-plated armoured glands ship as complete kits with locknut, earth tag and shroud matched to the body size.

Measuring an Armoured Cable for Gland Sizing

Sizing an cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits solely by conductor cross-section (such as 4-core 16 mm²) leads to improper fits on site. Different cable manufacturers use varying insulation thicknesses and filler compounds, meaning the physical dimensions of SWA cables differ even within the same conductor rating. To guarantee secure mechanical retention, earth continuity, and environmental ingress protection, we always size glands against exact physical cable measurements using a calibrated vernier caliper.

The Three Dimensions You Must Measure

To select the right gland for SWA cable, you must record three critical dimensions:

  • Bedding Diameter (Inner Sheath): The diameter directly over the cable’s inner bedding layer, beneath the armour wires. This dimension determines whether the inner seal (in double-compression glands like E1W) will seat correctly and whether the cone will slip cleanly under the wires.
  • Armour Wire Diameter: The thickness of an individual wire strand within the steel wire armour. Clamping rings and cones are engineered for specific wire gauge ranges; mismatched rings can crush the wire or fail to grip it securely under tension.
  • Overall Diameter (Outer Sheath): The maximum external diameter across the outer jacket. This measurement dictates the gland body size and the compression range of the outer sealing ring in cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits and E1W configurations.

Reading an SWA Gland Sizing Table

Un modello standard gland size chart matches your measured dimensions against the mechanical tolerances of the gland body and clamping components.

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Material and Finish Selection

Selecting the right metal for an cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits ensures mechanical integrity and stops galvanic corrosion before it compromises an electrical installation. Four materials cover almost every specification, and the choice follows the environment rather than the price.

Brass, Nickel-Plated Brass and Stainless Steel

  • Standard Brass: The industry baseline for a brass armoured cable gland. It delivers exceptional mechanical strength and earth fault conductivity for standard indoor switchgear and dry commercial distribution boards.
  • Ottone Placcato Nickel: Features an electroplated barrier over the brass body. This finish resists atmospheric moisture, prevents tarnishing, and withstands salt-laden coastal air and industrial washdown environments without degrading.
  • Grade 316 Stainless Steel: The necessary choice for chemical processing facilities, marine vessels, and offshore oil platforms. It provides unmatched resistance to chloride pitting, acidic atmospheres, and severe mechanical impacts. When routing heavy cable runs to stainless enclosures in corrosive environments, securing the lines with resilient fascette in acciaio inossidabile ensures the supporting hardware matches the service life of the gland.

When Aluminium Is the Wrong Choice

Aluminium is unsuitable for standard SWA cable. Placing aluminium directly against steel wire armour in the presence of ambient moisture creates a strong galvanic cell. The aluminium acts as the sacrificial anode, rapidly corroding away at the contact interface.

This electrolytic reaction destroys the threads, loosens the clamping cone, and breaks earth fault continuity. Aluminium glands must be reserved exclusively for single-core cables armoured with aluminium wire armour (AWA). For all standard steel wire runs, stick strictly to brass, nickel-plated brass, or stainless steel swa gland assemblies.

Earth Tags, Shrouds and Locknuts

A complete armoured cable gland installation relies on the accessories that secure, earth, and protect the entry point. The locknut anchors the gland body to the enclosure wall, the earth tag provides a direct fault current path, and the shroud shields the mechanical assembly from moisture and environmental contaminants. Omitting any of these components undermines the safety and durability of the installation.

Earth Tag Orientation and Continuity Testing

When installing an SWA gland, the earth tag must sit flush against the enclosure wall or gland plate, secured firmly by the locknut on the inside or sandwiched on the entry side depending on the enclosure design:

  • Placement: Position the tag directly between the gland body and the enclosure surface to guarantee metal-to-metal contact. Ensure the mating surface is free of paint, powder coating, or non-conductive finishes that could insulate the connection.
  • Orientation: Orient the tag’s connection lug to minimize strain on the earth lead. Avoid bending the tag sharply, as micro-fractures in the brass or copper reduce current-carrying capacity during fault conditions.
  • Fastening: Terminate a dedicated bonding conductor to the earth tag lug using an appropriately sized bolt, washer, and locking nut.
  • Continuity Testing: After torquing the gland and locknut, verify the circuit using a calibrated low-resistance ohmmeter. Measure from the SWA clamping ring back to the main earth terminal (MET). The resistance reading must comply with local wiring standards to ensure immediate circuit breaker or protective device operation during a line-to-earth fault.

Shroud Selection for Outdoor and Buried Runs

Protective shrouds act as the primary barrier against the elements, preventing moisture ingress around the gland threads and armour clamping components.

  • Material Compatibility: Use high-grade PVC, neoprene, or low-smoke zero-halogen (LSOH) shrouds depending on site exposure. Outdoor runs require UV-stabilized materials to prevent cracking and hardening under persistent sunlight.
  • Sizing and Fit: Select a shroud matched to the specific gland size and cable outer diameter. A loose fit allows water pooling around the gland entry, while an excessively tight fit risks tearing during installation over the cable outer sheath.
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  • 2. Gland Body Type: Specify the entry design based on the installation environment:
    • BW: Indoor, clean, dry runs requiring mechanical clamping only.
    • CW: Outdoor weatherproof entry with an outer seal (IP66).
    • E1W: Heavy industrial or wet environments requiring double compression on both the inner bedding layer and outer jacket.
  • 3. Entry Thread Type and Size: State the required thread standard (such as Metric M20 to M75, NPT, or PG) and whether standard thread length or extended threads are required for thick enclosure walls.
  • 4. Material and Surface Treatment: Identify the base metal. Standard brass armoured cable gland models handle typical industrial setups, while nickel-plated brass or stainless steel (316) is needed for marine, chemical, or washdown zones.
  • 5. Complete Gland Kit Requirements: Specify if you need bare glands or a full gland kit containing matching accessories:
    • Earth tag for earth continuity
    • Matching metallic locknut
    • Sealing washer (nylon or fibre for entry threads)
    • Protective PVC or LSF shroud
  • 6. Compliance and Ingress Protection: State required certifications, such as BS 6121 or EN 62444 standards, along with target ingress protection ratings like IP66 or IP68.

Send the six fields above and we will come back with a sized gland, the matching kit, and the thread form your enclosure needs — view the BDM-VII armoured range or send the specifications directly.

Domande frequenti

Can a CW gland be used indoors?

Yes, you can use a CW gland indoors without issue. While standard BW glands handle dry indoor spaces, a CW gland includes an outer elastomeric seal that locks out dust and water ingress. If your indoor run sits in a damp basement, a washdown area, or an unconditioned plant room, stepping up to a CW gland adds essential ingress protection while maintaining solid mechanical retention on the steel wire armour.

How many armour wires should the gland clamp?

The gland must clamp 100% of the steel wire armour strands. When seating the cable onto the cone, spread every single wire evenly across the tapered shoulder before securing the armour clamping ring. Trimming back wires or leaving gaps causes two major failure points: it weakens mechanical pull-out resistance and compromises the low-resistance earth continuity path required for fault current clearance.

Does armoured cable always need an earth tag?

An earth tag is necessary on almost every standard installation unless you are threading directly into a substantial, unpainted metallic enclosure verified for earth fault currents. On painted enclosures, non-metallic enclosures, or clearance hole entries, an earth tag clamped tightly under the locknut guarantees a continuous, dedicated bond from the steel wire armour directly to the protective earth bar.

Informazioni su Wandu — Zhejiang Wandu Plastic Co., Ltd. has produced nylon cable ties in Yueqing, Zhejiang, China since 2011. Our ISO 9001 certified factory runs 10 high-speed injection moulding machines and 8 professional cable tie test benches, covering nylon cable ties, stainless steel cable ties, cable clips, cable glands and spiral wrap. Products are CE and RoHS compliant and ship to buyers in 50+ countries. Every technical question below is answered by our own engineering team.

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Hai problemi con i cavi disordinati ma non vuoi forare le pareti, le scrivanie o le attrezzature? Non sei solo. Se ti stai chiedendo cosa sono le staffe adesive per fascette e se possono davvero gestire grandi gruppi di fili pesanti, sei nel posto giusto. Questi ancoraggi adesivi sono la soluzione definitiva senza trapano per una gestione dei cavi pulita e duratura—sia che […]

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Resistenza, Sicurezza e Usi delle Manette Flessibili vs Fascette Zip

Fasce Flex vs Fascette Zip Resistenza Sicurezza e UsI

Fascette flessibili vs Fascette stringi-cavo: Panoramica e Definizioni Chiave Mentre le fascette flessibili e le fascette stringi-cavo standard condividono una costruzione in nylon simile e un concetto di bloccaggio di base, sono progettate per mondi fondamentalmente diversi. Confondere i fermagli di utilità generale con le restrizioni tattiche comporta gravi rischi operativi e di sicurezza. Comprendere le loro definizioni strutturali e gli scopi principali è il […]

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How to Use Nylon Double Loop Wire Ties

How to Use Nylon Double Loop Wire Ties

What Are Nylon Double Loop Wire Ties? Nylon double loop wire ties—frequently referred to as dual loop cable ties or double loop zip ties—are specialized fastening devices engineered to secure, separate, and route two parallel lines using a single integrated unit. Unlike standard single-strap ties, this configuration creates two distinct holding areas to bundle parallel […]

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